Now many enterprises panic, labor costs are high, the idea of using machines to replace people is more and more, then in the end what kind of job position is suitable for using machine instead of people? Even there is no ready-made standard equipment on the market, need to customize non-standard automation equipment to replace people, how to define, we must customize non-standard automation equipment to replace people's decision-making is particularly important.

Procurement of non-standard automation equipment for all production-based factories in the establishment of the factory must be involved in the issue, then understand the considerations in the purchase of non-standard automation equipment manufacturers can save a lot of unnecessary trouble, can also be The factory saves a huge amount of follow-up expenses.

The first purchase of non-standard automation equipment need to be aware of their own situation:

First, the process is necessary to put automation equipment:

In general, consider the following circumstances to import automation equipment instead of manual operation:

1. Operating environment is poor, such as spraying and welding operations.

2. Manual operation of the product quality is not stable or not meet customer requirements.

3 products larger or heavier, manual operation difficult.

4. Product production cycle and long life.

For automating purposes only, personal advice needs to be carefully evaluated.

Second, the process is suitable for running automation equipment:

1. The stability of the parts: the quality of the products flowing down the upstream is not stable. If the parts are not stable, the quality of the products processed by the equipment may not be as good as possible, and the equipment may also be shut down frequently.

2. The complexity of the operation: The complexity of the operation determines the cost of automation equipment and the feasibility of automation equipment technology. Even industrial robots, complex assembly operations are difficult to achieve.

3. Parts packaging: If you want to achieve automatic feeding, you need to change the original packaging to allow the feeding mechanism can grab the parts, due to change the packaging costs caused by the need to be calculated into the automation costs .

4. Parts of detachability: If you want to achieve artificial feeding, you need to assess the separability of components. Especially for some small parts, such as screws and so on.

Third, automation design How to meet the requirements of lean mode:

1. Use a single-tasking gadget instead of a multitasking gadget; the more complex the device, the higher the cost, the worse the reliability, and the lower flexibility to cope with changes in demand.

2. Do not blindly pursue high-speed equipment, equipment efficiency should be to meet the demand and ensure the quality of products for the principle.

3. Try to avoid the batch processing equipment, batch processing equipment, although the efficiency has certain advantages, but will impede the flow, the production cycle is too long.

The purchase of non-standard automation equipment The second need to pay attention to the problem of after-sales service, such as expensive machines in the event of problems need to be repaired, then it is a small expense. Therefore, we need to choose a well-service automation equipment manufacturers. Not only can the buyer provide home delivery and installation services, when the machine in the process of any problems, the manufacturer will immediately go home for repairs, so that you can minimize as a result of the failure of machinery production of the purchaser's activities .

Buy non-standard automation equipment The third need to pay attention is the price issue. Price is a very sensitive topic, I believe all the buyers want to spend less money to buy better equipment. However, we all know that the price and the quality of the product are linked. Therefore, we can not blindly go cheap, buy those cheaper machines. Although these machines are cheaper to buy, it is certainly not obvious when using them that the price is a little more expensive, and the amount of money these machines have to pay for later maintenance and repair. However, this is not encouraging people to buy machines that are particularly expensive. We have to choose the right price of the machine, at the same time we have to choose some very good reputation of the manufacturer.